Concrete Pumping Contractor Encinitas
Yes, It’s Possible: Trailer Pump Can Be Used for Concrete Pumping in Encinitas
A lot of people are confused about how concrete pumping in Encinitas works, and if it possible to use trailer pumpers to pump concrete. However, in a rebuff to doubters, we have demonstrated that indeed it can be done.
In order to have a better understanding of the matter, you may need to know what concrete does once it is inside a hose. We are able to do this by adding priming materials on the concrete to make it run through the hose smoothly. But what about the rocks mixed with the concrete? In a test, we found out that a lump consisting of three rocks can slide smoothly through a hose with a three-inch diameter together with the portland cement, water and sand.
We concede that tests don’t always yield the same result as that produced in the actual process. In an actual operation, the procedure could be hampered by blockages inside the hose. Nevertheless, a three-inch hose should work out just fine if the pour is up to 150 feet only. But at 150 feet long, the hose delivered the concrete smoothly. Otherwise, four-inch hoses or hoses larger than that should be used if you are working with a distance more than what was stated.
To remedy this, you may use hooks and assign more workers to hold the hose to keep it stable. If there’s more and more concrete passing through, keeping the hose in place will be a struggle. Working with larger hoses also has its share of issues. One main concern is the weight.
We are experts in big rock concrete pumping, and we can use this expertise to help you in your projects. We can use our expertise to help you achieve the best results for your projects. We know these things because we are specialists in rock concrete pumping.
Professional Concrete Pumping in Encinitas
You can use our concrete delivery services for all kind of projects, whether for your business or home improvement. We have been in this business for more than 20 years and have trained and developed a core of experts who have mastered various tasks using our trailer pumps. We can provide our services in all types of projects, even the big and difficult ones. Our services are completely guaranteed, which benefits both of us.
Our technicians have all gone through rigid training and are fully aware of the need to conduct safe practices when it comes to house intels, down-pour pumping, tie beams, sauna tubes, preform columns, ink holes, power jacking, and slabs. The services we offer include down-pour pumping, house lintels, sauna tubes, tie beams, sink holes, perform columns, slabs, and power jacking. Our experts use a wide assortment of line pumps which can be used for any type or size of rocks and grout.
Need Longer Hose? We Have It
On average, we offer our clients a standard length of 200 feet of hose. This proves to be good enough in most of the projects we have undertaken. In any case, we can provide longer hoses—even up to 1,200 feet—if the project calls for it. In most cases, we use hydraulic trailer pumps, which generate a filling volume of 70 cubic yards of concrete per hour.
After you call and place an order for our services, we will meet with your contractors to arrange a timetable for delivering our services. You could use our services in building foundations for your house or commercial building, or in waterproofing or remodeling your home. Through the years, we have played major roles in the construction of various business establishments, boosting our track record as we do so. Need a retaining wall for your house or building? Call us, and we will build you a sturdy wall.
House Lintel Concrete Pumping
Part of the services we provide is concrete pumping on house lintels, using 50 boards to give 50 clean outs. If the project demands more boards, we will provide you with the numbers you require. Talk to us so we can better serve you. Before we start the project, one of our specialists will check your project site. We will then set up the mixer and check the truss straps. We work with utmost proficiency that could even exceed your expectations. With the “j jolts” we put in the garage header and since we always clean the walls and ground after our operation, you may not realize that we have already completed our work when you visit the site. We also make it a point to check the inspection gaps before removing the boards and nails.
Columns, Slabs, Tie Beams, Preform Columns, and Sauna Tubes
Our concrete downpour team will work together with your contractors to verify that the exact specifications on columns, slabs, tie beams, preform columns, and sauna tubes were strictly followed within the project’s intended time and budget.
Power Jacking and Sink Holes
We can calibrate our pumps to achieve a weight pressure of 4,000 psi or higher to guarantee the highest quality of void filling. We know that due to the climate and other variables, empty spaces can form beneath slabs, garage floor, buildings, and road beds. Be that as it may, there’s no need to stress yourself since we have the right tools and expertise to resolve such issues quickly.
We Are Your Best Choice
We have the most advanced tools as well as highly skilled professionals who can produce the excellent results you envision for your project. Concrete Pumping Services has an extensive inventory of equipment and a large workforce of licensed experts who can all capably perform the work they are assigned to do. Call us today, and let us demonstrate to you how we can be of enormous help to you
Concrete Pumping Services in Encinitas: We’re the Best in the Business
We at Concrete Pumping Services have the equipment, experience, and personnel to cater to your needs. Beyond that, we have the technical skills to carry out industrial, commercial and residential projects. With regards to concrete pumping, we are simply in a class of our own and nobody can outperform us. Need concrete pumping services? You deserve to avail of the best service around. We would be happy to answer all your inquiries.
Concrete Pumping Service in Encinitas: Best Hardware, Best Workforce
Since we began operation, we have constantly been striving to become the most dependable concrete pumping service provider in the nation. We relentlessly pursue that objective by continually improving our service, using the best equipment, and training our personnel to enable them to deliver the most efficient service while always ensuring environmental safety.
Our Many Positive Attributes
Our extensive line of pumps and our expertise enable us to deliver full and customized services based on your actual needs. We use state of the art equipment, which we always upgrade when necessary to cope with the demands of the project, helping to ensure that the project is completed within the time frame, and not a minute later. Count on us to remain focused on the job at hand, from beginning to end. We offer different models of trailer pumps. Some of the models we offer includes Reed, Schwing, Putzmeister and Mayco. In case one pump develops problems, we always have a replacement unit that can be used to prevent work stoppage and project delays. Because of their broad experience, our specialists have figured out how to resolve issues at the slightest sign of trouble. Other companies don’t have quick answers in resolving such issues, leading to delays in project implementation.
Our company is fully insured for our own protection and that of our customers. Our technicians also possess licenses that enable them to legally perform their job and also certificates showing their competence in their respective specializations. With our help, you will never have to worry about issues related to concrete and slabs. We can always guarantee a quick and superior quality service.
Our Trailer Pumps Can Handle Big Rock
Some people think we’re just boasting when we discuss our use of trailer pumps for delivering concrete to a project site. They can’t seem to understand that this is possible. They say only concrete boom pumps can deal with big rock. We believe that while boom pumps offer more power, the outriggers of the pump can take up a lot of space in the construction area.
It would cause a lot of inconvenience especially for people passing by the site. For areas located in a crowded metro, you do not want to cause any problems especially with the locals. Such a situation calls for the use of trailer pumps, which, by the way, also happen to be more cost-effective.
Trailer Pump Power
Trailer pumps are actually perfect when you’re working on fixing up either a commercial building or residential space. Why? It’s because these equipment pumps as much as 1,000 feet horizontally and 300 feet vertically. They can even work with as much as 70 cubic yards an hour in nearly all cases. While a model may slightly differ from one to the other, it’s likely that they come with the same boom pumps to pump kits and may weigh as much as 10,000 pounds.
Trailer Pump Advantages
You wouldn’t how a lot of our customers have never returned to using boom pumps after experiencing just how good trailer pumps are. Unfortunately, the leftover concrete can’t be used during cleaning time, which costs around $160 for each cleaning session. To us, this is a lot of wasted money. If you include the original cost of the boom pump, the cost will just continue to grow.
One major drawback in using boom pump is that a large clump of leftover concrete remains inside the compartment after it is used. This leftover concrete can’t be used anymore—a real waste of good money. The leftover concrete is scraped off during the cleaning of the equipment. Cleaning costs around $160 for each pump—another source of unnecessary expenditures. If you add up all the unnecessary expenses with the cost of using boom pumps, the bill will be quite substantial.
In sharp contrast, if you use a trailer pump, you can expect to collect just one wheelbarrow of excess concrete, which is really nothing much. Thus, you not only get excellent results from the use of trailer pumps, you also save a lot of money.
Decision is Up To You
Obviously, there are pros and cons to each method. The technology used by most commercial pumps today is amazing so if there are differences, they are not significant enough to make a dent in your wallet. However, you do have to factor in the location of the project, the deadline for delivery (including cleanup) and your budget, as well.
Gunite versus Shotcrete
Gunite is a material long used for building swimming pools. It’s a mix of sand and cement, blended dry onsite and pumped through a three-inch hose using jets of air from heavy-duty compressors. Water is put through a ring in the nozzle of the hose, with the volume controlled by a technician. Gunite is a mixture of cement and sand (also called mortar), which has played a major part in the swimming pool industry. The method of application requires a high-capacity hose and powerful compressor.
Gunite is made by dry mixing sand and cement right on the site itself, and then pushed inside a 3-inch hose with the aid of a large compressor. A nozzleman determines how much water to add in the nozzle tip that comes with a special water-ring. The by-product leaves the nozzle by way of pressure.
Deviation, no matter how small, in the mixing of dry materials and water causes a reduction in the pressure rating, which is set at 2,000 psi. Coring tests made in different sections of the same pool can confirm these inconsistencies. Irregularities in the blending of dry materials and water lead to diminished and unpredictable pressure ratings, which are less than 2,000 psi.
Using shotcrete is your best option to avoid dealing with inconsistency issues.
All irregularities of gunite are ruled out through the use of a computer-controlled blend from a concrete batch plant where concrete is fabricated using strict guidelines. The wet material, concrete, is pumped through a two-inch hose to a spout with an air-ring, enabling it to stick to vertical walls.
Because of the accuracy of the process, shotcrete is now the preferred choice of material by the California Department of Transportation in the construction of bridges and retrofitting. By using shotcrete in pool construction, leaks will be highly unlikely. Choose shotcrete because it is accurate and exact; no more guessing games.
The vast majority of our work is in building private pools. We have finished many pool projects in the San Diego area, for which we have gained our customers’ seal of approval. That means very satisfied customers. We are not alone in this assessment as more and more contractors have abandoned gunite for shotcrete.
In addition to building pools, we have also been active in assisting homeowners who want to subcontract the work so they can make their own pool for years. We provided answers that satisfied them, encouraging them to choose us as partners in their projects.
Pool construction has evolved over the years. Our company has been keeping up with the major changes. We have learned how to a wide range of pools in the city.
Drainage ditches are narrow passages dug on the ground with walls lined with three to six inches of shotcrete. A common drainage ditch, called type B ditch, is two-foot wide and one-foot deep. There are other sizes and shapes of ditches. A type D ditch is 3-foot wide and 1-foot deep.
For commercial and agricultural applications, such as for irrigation for instance, drainage ditches may range from three-foot wide to a width of as much as seven feet, along with a three-foot depth. After digging the soil, our technicians will put either a 6x6x10x10 wire mesh or 17-gage wire mesh depending on the predefined requirements. Our specialists will then pour shotcrete to form the walls of the ditch. Our specialists will then pour shotcrete to form the walls of the ditch.
In building ditches, we guarantee that there will be no erosion by ensuring that the slopes are well protected. We do this by applying shotcrete on the walls in differing thickness, even without reinforced steel bars. We work in basements and other areas of the house where the foundation is poor. We mostly use a rough shortcrete nozzle finishing for properties that need vertical embankments. We follow the shape of the slope to ensure the integrity of the retention wall. We also use shotcrete in commercial projects to strengthen bridges and roadways. We can also do this in residential projects. This way we are able to build fine-graded slopes with wire mesh in various forms and with a smooth or broom finish.
Gunite or Shotcrete
Gunite can be described as the mortar that is passed through a hose and propelled at high pressure to the surface. The technique has been enhanced by introducing small-sized coarse aggregate into the mix to produce more thickness in one operation and to make the process cost-effective by reducing the concrete content. Typically new materials with zero droop can bolster itself without leaning or peeling off. The high-pressure application of the shotcrete makes the material tougher.
Most of the time, fresh, dry and slump free materials do not easily sag or peel off from the surface where it is sprayed or applied.
On the other hand, shotcrete is an improvement of gunite. Its use results in the building of more durable walls with greater thickness. Shotcrete is produced in two varieties: the “wet-mix” and the “dry-mix.” The dry-mix type of shotcrete is considered more durable and the one preferred by most users.
The dry-mix shotcrete is made based on these procedures:
(a) Cement and sand are mixed briskly.
(b) The cement/sand mixture is placed in a special air-pressurized mechanical feeder called “gun.”
(c) The mix is measured and put inside the delivery hose by a feed wheel or distributor device.
(d) The material is propelled by the compressed air through the hose, passing through a nozzle with perforated manifold through which water is dropped and mixed with the sand/cement compound.
(e) The wet mortar is released at high pressure from the nozzle onto the surface.
The Wet-Mix Process and Application
Water is already combined with the concrete before the mixture is conveyed inside the hose. The mortar is then sprayed using compressed air similar to the dry mix process.
The wet-mix process has generally been cast aside in favor of the dry-mix process, because the latter produces much better results. Higher velocity results to better compaction. If you want to achieve a lower velocity, you need to use a large nozzle.
Advantages and Disadvantages of Wet and Dry Process
Although it is conceivable to get more exact control of the water/cement proportion with the wet process, the fact that this proportion can be kept very low with the dry process negates the complaint of the absence of precise control.
The dry process is an ideal choice when you are using light-weight aggregate. Then again, if you are using wet sand, the procedure will not be as effective because there are sensitivities it just cannot handle.
The lower water/cement proportion in the dry process is believed to be responsible for the lesser creep and stronger strength of the concrete made this way compared to the concrete delivered through the wet process. However, air-carrying agents can be used to enhance the solidness of concrete delivered through the wet process. Admixtures, for the most part, can be used more conveniently with the wet process, with the exception of the accelerators.
Nonetheless, air-conveying agents can be used to improve the strength of concrete that passed through the wet process. In general, admixtures can be used more advantageously in the wet process.
Even though the wet mix technique will help you avoid more waste materials and dust hazard, you will not be able to get a dense mortar, unlike if you use the dry method.
Another point to consider is that the wet process can work better especially in windy sites. Work can continue outdoors even during windy weather with the wet process, unlike in the dry process. The wet process also results in higher rate of concrete laying.