Concrete Pumping Contractor San Marcos
Concrete Pumping in San Marcos Via Trial Pump? It’s Possible
It seems that people cannot quite agree on many things about concrete pumping in San Marcos, so let us give you an expert’s opinion. For one, delivering big quantities of concrete is actually feasible using trailer pump. All you need are the correct instruments and flawless execution of the procedure. We made such a sensible notion a reality by using proper equipment and developing new systems.
Cement mixture behaves differently when you place it inside a pump or a hose. The concrete moves well when there is a primer, and this is how we begin the process. Next up, we check just how big the rocks are and then multiply that size by four. Why? Chances are three rocks will pass altogether requiring enough space to allow them that.
We concede that tests don’t always yield the same result as that produced in the actual process. In an actual operation, the procedure could be hampered by blockages inside the hose. There are instances when blockages or similar matter occurs. But at 150 feet long, the hose delivered the concrete smoothly.
However, the problem with having a bigger hose is that its weight will impact on the operation. If there are more concrete mixture passing through the hose, you will need to use hooks because it will be harder for the hose operator to hold the hose. In any case, the issue with having a bigger and heavier hose is that it may affect the operation.
We have a workforce of licensed, experienced and highly skilled technicians who can resolve your problems on the delivery of heavy concrete materials over long distances. Opportunely, we are here to be of assistance to you in your projects.
Concrete Pumping in San Marcos Done Expertly
Go ahead, take your sweet time going over our online site, and you will see that we specialize in residential and commercial projects, and we accept industrial contracts, too. We have been in this business for more than 20 years and have trained and developed a core of experts who have mastered various tasks using our trailer pumps. You can count on our team to handle the job, big or small, and not only that, you will also be glad to know that we come fully insured and bonded to ensure your protection all the way. Our services are completely guaranteed, which benefits both of us.
Our team of experts will make sure that effective strategies are used during the concrete pumping in your project site to ensure the safety of everybody. Aside from down-pour pumping, our services include setting up house lintels, tie beams, sauna tubes, preform columns, sink holes, power jacking and slabs. With the use of our sturdy and powerful pumps, we can pump out concrete mixed with grout, rock, or pea rock in sizes up to one inch in diameter.
Need Longer Hose? We Have It
On average, we offer our clients a standard length of 200 feet of hose. This proves to be good enough in most of the projects we have undertaken. In any case, we can provide longer hoses—even up to 1,200 feet—if the project calls for it. In most cases, we use hydraulic trailer pumps, which generate a filling volume of 70 cubic yards of concrete per hour.
Our Reputation
After you call and place an order for our services, we will meet with your contractors to arrange a timetable for delivering our services. You could use our services in building foundations for your house or commercial building, or in waterproofing or remodeling your home. Through the years, we have played major roles in the construction of various business establishments, boosting our track record as we do so. Need a retaining wall for your house or building? Call us, and we will build you a sturdy wall.
House Lintel Concrete Pumping
Part of the services we provide is concrete pumping on house lintels, using 50 boards to give 50 clean outs. If the project demands more boards, we will provide you with the numbers you require. Talk to us so we can better serve you. Before we start the project, one of our specialists will check your project site. We will then set up the mixer and check the truss straps. We work with utmost proficiency that could even exceed your expectations. With the “j jolts” we put in the garage header and since we always clean the walls and ground after our operation, you may not realize that we have already completed our work when you visit the site. We also make it a point to check the inspection gaps before removing the boards and nails.
Columns, Slabs, Tie Beams, Preform Columns, and Sauna Tubes
Our concrete downpour team will work together with your contractors to verify that the exact specifications on columns, slabs, tie beams, preform columns, and sauna tubes were strictly followed within the project’s intended time and budget.
Power Jacking and Sink Holes
We can calibrate our pumps to achieve a weight pressure of 4,000 psi or higher to guarantee the highest quality of void filling. We know that due to the climate and other variables, empty spaces can form beneath slabs, garage floor, buildings, and road beds. Be that as it may, there’s no need to stress yourself since we have the right tools and expertise to resolve such issues quickly.
We Are Your Best Choice
We have the most advanced tools as well as highly skilled professionals who can produce the excellent results you envision for your project. Concrete Pumping Services has an extensive inventory of equipment and a large workforce of licensed experts who can all capably perform the work they are assigned to do. Call us today, and let us demonstrate to you how we can be of enormous help to you.
Concrete Pumping Services in San Marcos: We’re the Best in the Business
You have come to the right place if you are looking for foolproof solutions for your residential, commercial, or industrial requirements. We, at Concrete Pumping Services, have guaranteed experience in the field, plus our technicians are well-trained and duly certified to perform the task. With regards to concrete pumping, we are simply in a class of our own and nobody can outperform us. In case you want to know how we can address your masonry requirements, call or email us. We would be happy to answer all your inquiries.
Concrete Pumping Service in San Marcos: We Only Commit To Serving Your Best Interest
We opened our business with only one goal in mind, and that is to give our clientele the best possible service in terms of concrete pumping needs. Over the past years, we have persistently improved our services from day to day. We do our best to constantly improve our services as well as our equipment. Our company has been tried and tested by many clients in the metro.
What Can You Expect From Us?
The concrete pumping service we offer is a package of the latest equipment and experts who have been expertly trained. We assure to give full service and meet even beyond your expectations. We use state of the art equipment, which we always upgrade when necessary to cope with the demands of the project, helping to ensure that the project is completed within the time frame, and not a minute later. Count on us to remain focused on the job at hand, from beginning to end. They are always in tip-top condition since they undergo regular maintenance to prevent sudden breakdowns. We inspect them thoroughly before sending them to job sites. We also never deploy the pumps without thoroughly inspecting them. This reduces chances of the equipment breaking down in the middle of the project, but in case the unfortunate happens, for reasons beyond our control, we can simply deploy another unit we have on standby, so the project proceeds as is. Having been in this business long enough, we can safely claim to have seen everything, and this allows us to respond with the right solutions quickly. This, perhaps, is something you cannot expect an amateur company that does not have sufficient experience in the field to do.
Our company is fully insured for our own protection and that of our customers. Our technicians also possess licenses that enable them to legally perform their job and also certificates showing their competence in their respective specializations.
Our Trailer Pumps Can Deal with Big Rock
When we try suggesting using trailer pumps to transfer concrete mixture to a slab, we often get a dubious look from our customers. Once we explain the procedure, they tell us that it is not possible because we should use concrete boom pumps instead. No doubt, boom pumps are very powerful tools, but where space is an issue, they may not make a smart choice.
Just imagine how difficult it is for the boom pump to navigate a project site that is located in a congested area or where the power lines are in a messy situation. These situations call for an economical and efficient resolution, and we assure you the answer is using trailer pumps. Contrary to the belief of many, trailer pumps are actually spectacular equipment that can effectively pump even in the lowest slumps. Trailer pumps are definitely not just for small rocks. And many countries are now making this discovery as well!
Trailer Pump Power
In case you’re renovating your business establishment or residence, trailer pumps are the most suitable equipment for delivering concrete since they can pump up to 300 feet vertically and more than 1,000 feet horizontally. They can even accomplish volumes of 70 cubic yards per hour. Trailer pump units have slight differences, but they all weigh up to 10,000 pounds and are generally furnished with similar pump kits to boom pumps.
Trailer Pump Benefits
Many of our clients who used trailer pumps have not reverted to using boom pumps because of the extra space they were able to save. They also loved how the equipment is very user-friendly. The trailer type of pump produces lesser waste and offers lower pumping rates. This is simply because they are very easy to maneuver, give less waste, allow lower pumping rates and can be utilized in small spaces.
One major drawback in using boom pump is that a large clump of leftover concrete remains inside the compartment after it is used. This leftover concrete can’t be used anymore—a real waste of good money. The leftover concrete is scraped off during the cleaning of the equipment. Cleaning costs around $160 for each pump—another source of unnecessary expenditures. If you add up all the unnecessary expenses with the cost of using boom pumps, the bill will be quite substantial.
In sharp contrast, if you use a trailer pump, you can expect to collect just one wheelbarrow of excess concrete, which is really nothing much. Thus, you not only get excellent results from the use of trailer pumps, you also save a lot of money.
Which Should You Choose?
There are various types of pumps used in the industry today. We recommend choosing a type or model that fits your budget and satisfies the needs of your project. We also suggest selecting a pump that can help you minimize the space needed for the equipment and the cleanup time and expenses.
Gunite vs Shotcrete
Gunite is a material long used for building swimming pools. It’s a mix of sand and cement, blended dry onsite and pumped through a three-inch hose using jets of air from heavy-duty compressors. Water is put through a ring in the nozzle of the hose, with the volume controlled by a technician. The material leaves the nozzle as a pressed wet aggregate that sticks to walls.
It is in this technique of application that gunite encounters problems. The quality of the mix depends totally on the accuracy of the onsite operator. There are no mechanical controls or reliable systems to ensure a dependable, long-lasting and correct mix.
Apart from the application, the mixture of the water and dry materials is wholly dependent on the skills of the workers. You will need to do the Coring tests to check for any signs of inconsistencies. Otherwise, the walls of the pool will crack or worse, cause major water leaks.
Shotcrete is the answer to the gunite problem.
All anomalies in gunite are precluded with the use of a computer-controlled mix from a concrete batch plant where each truckload of shotcrete is manufactured under rigorous supervision. The wet material, concrete, is pumped through a two-inch hose to a nozzle with an air-ring, giving it the property to stick to vertical walls.
The strictly regulated production of shotcrete is the reason why the California Division of Transportation has chosen such product in the building of bridges, roads and seismic retrofits. With shotcrete you are guaranteed that the walls of your pool have a constant strength of 3,000 to 4,000 psi, thus preventing leaks and cracks from happening. With shotcrete you are guaranteed that the walls of your pool have a constant strength of 3,000 to 4,000 psi, thus preventing leaks and cracks from happening. With shotcrete, everything is done according to the highest standards.
Pools
A good chunk of our projects involves residential pools, particularly in San Diego and the surrounding areas. By using shotcrete, we have drastically reduced cases of leaks and breakdowns. Over the years, other contractors have seen what we already know: Shotcrete is much superior to gunite.
We also work with homeowners who subcontract the work and construct their own pools. We provided answers that satisfied them, encouraging them to choose us as partners in their projects.
Pool construction has evolved over the years. Our company has been showing the way in this regard. Our guidance has been sought by many pool developers and property owners who have known of our capability to produce the best results even in the most difficult conditions.
Drainage Ditches
The drainage ditch is basically a concrete duct that drains off the sewage or excess water. Typically, the ditch has a width of two feet and depth of one foot. It’s made of 3-6 inches of concrete. Ditches can vary in sizes and shapes. A type D ditch, for instance, is three-foot wide and one-foot deep. You can also find seven-foot wide ditches that are three-foot deep and built-in trapezoid design, as required in certain business applications. There are also 7-foot wide ditches that are 3-foot deep and constructed in trapezoid pattern, which is a requirement for certain commercial applications. The amount of water mixed with the concrete is crucial in building these ditches.
And, then our team proceeds with the setting up a wire mesh measuring 6x6x10x10 or the 17gage wire mesh, whatever is appropriate. The San Diego County regulates most of the specification of drainage ditches. Our company can help your dig and create the right type and size of ditch that you need for your property. Whether you are a contractor yourself or a homeowner, you can count on us to deliver the needed serve to your utmost satisfaction.
Erosion Control
In building ditches, we guarantee that there will be no erosion by ensuring that the slopes are well protected. We do this by applying shotcrete on the walls in differing thickness, even without reinforced steel bars. We also engage in erosion control in basements and underneath houses and other structures to keep water from undermining their foundations. Some slopes are in nearly vertical walls where we apply shotcrete with a rough nozzle finish that conforms to the shape of the slope. We likewise use shotcrete to upgrade the strength of bridges, highways and other government infrastructure projects. We can also do erosion control in private ventures. We can construct fine-graded inclines with wire mesh in different structures and with a smooth or broom finish.
Shotcrete or Gunite?
Gunite can be described as the mortar that is passed through a hose and propelled at high pressure to the surface. The technique has been enhanced by introducing small-sized coarse aggregate into the mix to produce more thickness in one operation and to make the process cost-effective by reducing the concrete content. This material is produced using higher air pressure to make the cement harder and tougher. We sometimes use quickening agents to help in the overhead placement of shotcrete. The added components also help lessen the amount of cement used.
Guniting and shotcreting are nearly identical. Gunite was first used in the early 1900s. The technique used air pressure to apply mortar on walls, which were thinner than the ones we have now.
On the other hand, shotcrete is an improvement of gunite. Its use results in the building of more durable walls with greater thickness. Shotcrete is produced in two varieties: the “wet-mix” and the “dry-mix.” Shotcrete is produced in two varieties: the “wet-mix” and the “dry-mix.” The dry-mix type of shotcrete is considered more durable and the one preferred by most users.
The dry-mix shotcrete is made based on these procedures:
(a) Cement and sand are mixed briskly.
(b) The cement/sand mixture is placed in a special air-pressurized mechanical feeder called “gun.”
(c) The mix is measured and put inside the delivery hose by a feed wheel or distributor device.
(d) The material is propelled by the compressed air through the hose, passing through a nozzle with perforated manifold through which water is dropped and mixed with the sand/cement compound.
(e) The wet mortar is released at high pressure from the nozzle onto the surface.
The Wet-Mix Process
In the wet-mix process, the concrete is mixed with water just like in normal cement mixing. It is then placed in the transport pipeline to the nozzle, where it is propelled by compressed air at high pressure into the surface.
By and large, the wet-mix process has been set aside since the dry-mix process yields better results. The dry-mix methods utilize fast or low-speed processes.
Advantages and Disadvantages of Wet and Dry Process
Although more accurate control of the water/cement mixture can be done through the wet process, the fact that the mixture is kept exceedingly low in the dry process counteracts the objection on the lack of precise control.
Pumping light aggregates is best done using the dry process. It must be noted that the dry mix process is largely dependent on the amount of water mixed with the sand. Sand that is too wet causes blocks inside the pipeline, an issue that does not occur in the wet process.
The lower water/cement ratio in the dry process has been found to be the reason for the lesser creep and tougher strength of the resulting concrete product in comparison to the concrete delivered through the wet process.
Pouches of lean mixture and rebound can happen with the dry process. It is essential for the nozzle operator to have a place where he can dump poor quality shotcrete obtained when he is still modifying the water content or when he is experiencing difficulty with the equipment.
You cannot expect to encounter these issues with the wet process, only that the wet process is not able to produce concrete as dense as the ones produced using the dry procedure.
Also, even if it is windy, the wet process can still be used without affecting the end results. Work can continue outdoors even during windy weather with the wet process, unlike in the dry process. The wet process also results in higher rate of concrete laying.
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