Concrete Pumping Contractor Solana Beach

Concrete Pumping in Solana Beach Via Trial Pump? It’s Possible

Concrete pumping in Solana Beach or the notion that trailer pumps can be used to deliver huge amounts of concrete were once considered impossible or something that can never be done. To the doubters’ dismay, we have proven otherwise. We made such a practical idea a reality by using the right tools and devising new procedures that we strictly follow.

In order to have a better understanding of the matter, you may need to know what concrete does once it is inside a hose. Well in our company, we begin by introducing a priming agent. This permits the concrete to move without restraint inside the hose. Next up, we check just how big the rocks are and then multiply that size by four. Why? In a test, we found out that a lump consisting of three rocks can slide smoothly through a hose with a three-inch diameter together with the portland cement, water and sand.

We concede that tests don’t always yield the same result as that produced in the actual process. During an actual concrete pumping operation, the process could be hindered by blockages inside the hose. In a further test, we discovered that such blockages could indeed happen if the hose stretches out past 150 feet. But at 150 feet long, the hose delivered the concrete smoothly.

Since the hose is larger with a bigger mass of concrete moving through it, the technician holding the nozzle may find it difficult to keep a firm grip on it. Because the hose is heavier with the bigger volume of concrete flowing through it, the operator holding the tip of the hose may find it hard to keep it steady. The bigger load is going to wear the tip hose operator out eventually, the reason for the hooks.

We are experts in big rock concrete pumping, and we can use this expertise to help you in your projects. Fortunately, you can hire our group to help you with any type of project. We have a workforce of licensed, experienced and highly skilled technicians who can resolve your problems on the delivery of heavy concrete materials over long distances.

High-Quality Solutions for Concrete Pumping in Solana Beach

You can use our concrete delivery services for all kind of projects, whether for your business or home improvement. In our twenty years in the business, we can safely claim to have perfected our craft, and that includes the expert use of trailer pumps of all kinds. You can count on our team to handle the job, big or small, and not only that, you will also be glad to know that we come fully insured and bonded to ensure your protection all the way.

Our team of professionals will make sure that correct procedures are followed during the concrete pumping to assure the safety of everyone in the project site. We take pride in our extensive collection of line pumps which enables us to handle rocks, grouts, pea rocks of up to one inch in diameter. With the use of our sturdy and powerful pumps, we can pump out concrete mixed with grout, rock, or pea rock in sizes up to one inch in diameter.

Need Longer Hose? We Have It

On average, we offer our clients a standard length of 200 feet of hose. This proves to be good enough in most of the projects we have undertaken. In any case, we can provide longer hoses—even up to 1,200 feet—if the project calls for it. In most cases, we use hydraulic trailer pumps, which generate a filling volume of 70 cubic yards of concrete per hour.

Our Reputation

After you call and place an order for our services, we will meet with your contractors to arrange a timetable for delivering our services. You could use our services in building foundations for your house or commercial building, or in waterproofing or remodeling your home. Through the years, we have played major roles in the construction of various business establishments, boosting our track record as we do so. Need a retaining wall for your house or building? Call us, and we will build you a sturdy wall.

House Lintel Concrete Pumping

Part of the services we provide is concrete pumping on house lintels, using 50 boards to give 50 clean outs. If the project demands more boards, we will provide you with the numbers you require. Talk to us so we can better serve you. Before we start the project, one of our specialists will check your project site. We will then set up the mixer and check the truss straps. We work with utmost proficiency that could even exceed your expectations. With the “j jolts” we put in the garage header and since we always clean the walls and ground after our operation, you may not realize that we have already completed our work when you visit the site. We also make it a point to check the inspection gaps before removing the boards and nails.

Columns, Slabs, Tie Beams, Preform Columns, and Sauna Tubes

Our concrete downpour team will work together with your contractors to verify that the exact specifications on columns, slabs, tie beams, preform columns, and sauna tubes were strictly followed within the project’s intended time and budget.

Power Jacking and Sink Holes

We can calibrate our pumps to achieve a weight pressure of 4,000 psi or higher to guarantee the highest quality of void filling. We know that due to the climate and other variables, empty spaces can form beneath slabs, garage floor, buildings, and road beds. Be that as it may, there’s no need to stress yourself since we have the right tools and expertise to resolve such issues quickly.

We Are Your Best Choice

We have the most advanced tools as well as highly skilled professionals who can produce the excellent results you envision for your project. Concrete Pumping Services has an extensive inventory of equipment and a large workforce of licensed experts who can all capably perform the work they are assigned to do. Call us today, and let us demonstrate to you how we can be of enormous help to you

Concrete Pumping Services in Solana Beach: We’re the Best in the Business

Concrete Pumping Services has everything you need—extensive experience, high-quality equipment and dedicated personnel. With regards to concrete pumping, we are simply in a class of our own and nobody can outperform us. In case you want to know how we can address your masonry requirements, call or email us. Go ahead, pick up that phone! Our experts are waiting for you on the other line. You can also leave us an email and we will get right back at you. It will be our pleasure to be of service to you.

We Promise to Deliver Quick and Efficient Concrete Pumping Deals in Solana Beach

Since we began operation, we have constantly been striving to become the most dependable concrete pumping service provider in the nation. We have the right equipment to cater to your individual needs, highly trained experts to do the job, proficient procedure and with due consideration to safety.

Our Many Positive Attributes

Our extensive line of pumps and our expertise enable us to deliver full and customized services based on your actual needs. We have a well-stocked repair facility where we can restore machines to their prime condition in case the first signs of trouble develop. We have different kinds of trailer pumps from such makers as Schwing, Mayco, Putzmeister, and Reed. We have trailer pumps of all kinds, from the likes of Swing, Mayco, Putzmeister, and more. Yes, they are top of the line, and even then we make sure that they are routinely maintained to maximize their efficiency. The quality of our services is guarantee because we regularly check our equipment. All our pumps are in very good condition. By virtue of their extensive experience, our experts have learned to anticipate problems before they actually occur, enabling us to resolve potential problems before they actually show up.

Our company is fully insured for our own protection and that of our customers. Our technicians also possess licenses that enable them to legally perform their job and also certificates showing their competence in their respective specializations. With our help, you will never have to worry about issues related to concrete and slabs. We can always guarantee a quick and superior quality service.

Pump Concrete with Slabs Using Trailer Pumps

Some people think we’re just boasting when we discuss our use of trailer pumps for delivering concrete to a project site. They can’t seem to understand that this is possible. Although it is true that boom pumps can do that, these pumps have one noteworthy shortcoming: Their outriggers consume a lot of space.

However, they have one major flaw: Their outriggers take plenty of space. If you do not think that a trailer pump can be used for big rock concrete pumping, then you must reconsider. Many regions of the world, including South America and Europe, are utilizing trailer pumps for their concrete pumping needs. Contrary to the belief of many, trailer pumps are actually spectacular equipment that can effectively pump even in the lowest slumps.

Trailer Pump Power

In case you’re renovating your business establishment or residence, trailer pumps are the most suitable equipment for delivering concrete since they can pump up to 300 feet vertically and more than 1,000 feet horizontally. They can even accomplish volumes of 70 cubic yards per hour. Trailer pump units may not look exactly same, but they all weigh up to 10,000 pounds and are generally outfitted with similar pump kits as those used in boom pumps.

Trailer Pump Benefits

A considerable number of our clients have shifted to using our trailer pumps instead of boom pumps even if they have the space in their project sites for those big machines. They have realized the many benefits offered by trailer pumps. They can be operated even in a cramped location. Best of all, the cost of using them is comparatively low.

One major drawback in using boom pump is that a large clump of leftover concrete remains inside the compartment after it is used. This leftover concrete can’t be used anymore—a real waste of good money. The leftover concrete is scraped off during the cleaning of the equipment. Cleaning costs around $160 for each pump—another source of unnecessary expenditures. If you add up all the unnecessary expenses with the cost of using boom pumps, the bill will be quite substantial.

In sharp contrast, if you use a trailer pump, you can expect to collect just one wheelbarrow of excess concrete, which is really nothing much. Thus, you not only get excellent results from the use of trailer pumps, you also save a lot of money.

Which Option is Best For You?

The decision on whether to use boom pump or trailer pump is of course up to you. All modern concrete pumps are marvelous equipment. In the last 20 years, technological improvements have made these pumps more powerful and yield better results. Thus, it all boils down to your project budget – whether you want to save hundreds of dollars during machine cleanup time.

Gunite versus Shotcrete

Gunite is a type of construction material used in constructing pools. The concrete mixture is pushed through the tube using pressurized air. Water needs to be added to the tip of the nozzle in order to control the flow better. The wet mixture passes through the nozzle and sticks to the wall where it is sprayed.

It is in this technique of application that gunite encounters problems. The quality of the mix depends totally on the accuracy of the onsite operator. There are no mechanical controls or reliable systems to ensure a dependable, long-lasting and correct mix.
Deviation, no matter how small, in the mixing of dry materials and water causes a reduction in the pressure rating, which is set at 2,000 psi. Coring tests made in different sections of the same pool can confirm these inconsistencies. The end result is a pool with weak walls that could collapse due to cracks and leaks. To confirm such inconsistencies, coring tests will be done in different parts of the pool. These inconsistencies have to be avoided, otherwise, the pool will be prone to cracks and leaks.

Shotcrete is the solution to this gunite issue.

Unlike the gunite mix, the shotcrete is computer-controlled. The mix is carefully designed and produced in a plant.
Because of the accuracy of the process, shotcrete is now the preferred choice of material by the California Department of Transportation in the construction of bridges and retrofitting. Having said this, you can be assured that your pools have a steady potency of 3000 to 4000 psi, greatly diminishing the possibility of leaks for many, many years. With shotcrete, everything is done in the exact way it should be done!

Pools

We are very proficient in creating whatever shape or size of residential swimming pools. Whatever design you have in mind, we can create it for you. Throughout the years we, together with other contractors, have seen the benefits of shotcrete over gunite.

For homeowners who may be on a budget and prefer to do most of the work on their pools, we also offer advisory work. We can provide the necessary recommendations, explain the process and answer any queries concerning the use of shortcrete mixture anytime you want.
Pools have seen extensive improvements through the years. Some of the newly built ones have more complex features such as vanishing edges, waterfalls, and fancy rocks. Our company has been the pace-setter in this development. Our help has been sought by many pool builders and homeowners who know fully well our capacity to deliver the best results even in the most challenging conditions.

Drainage Ditches

Drainage ditches are narrow passages dug on the ground with walls lined with three to six inches of shotcrete. A common drainage ditch, called type B ditch, is two-foot wide and one-foot deep. They come in various shapes depending on how much water should pass through them. We assign a shotcrete specialist to pump the concrete.

The San Diego County Book of Standards features many ditch designs. We can build whatever kind of ditch you need, utilizing our 191Kabota excavator. After digging the soil, our technicians will put either a 6x6x10x10 wire mesh or 17-gage wire mesh depending on the predefined requirements. We use a 191 Kabota excavator, a powerful equipment that comes with different sizes of wire mesh. Our excavation screw will set up the equipment based on your project plan. We work in the presence of both contractors and homeowners so that they could see for themselves how we are able to achieve excellent results.

Erosion Control

Part of our work is erosion control. By doing erosion control, we protect the slopes. Nevertheless, we can introduce mechanisms and measures that will ensure the integrity of the project. Shotcrete sprayed in slopes will be vulnerable—even with reinforced steel—to water movement if we don’t introduce anti-erosion controls. We likewise use shotcrete to upgrade the strength of bridges, highways and other government infrastructure projects. We can also do erosion control in private ventures. We can construct fine-graded inclines with wire mesh in different structures and with a smooth or broom finish.

Gunite or Shotcrete

Gunite is the mortar that is sprayed on the surfaces at a high velocity. By adding small-sized coarse aggregates into the mixture, the procedure is able to generate thicker products, which making it more cost-effective in the long run. This material is produced using higher air pressure to make the cement harder and tougher. We sometimes use quickening agents to help in the overhead placement of shotcrete. We also use the newly created “Redi-set cement” in the shotcreting process. Ordinarily, newly applied cement with no droppings can support itself without inclining or peeling off.

Most of the time, fresh, dry and slump free materials do not easily sag or peel off from the surface where it is sprayed or applied.

On the other hand, shotcrete is an improvement of gunite. Its use results in the building of more durable walls with greater thickness. Shotcrete is produced in two varieties: the “wet-mix” and the “dry-mix.” Shotcrete is produced in two varieties: the “wet-mix” and the “dry-mix.” The dry-mix type of shotcrete is considered more durable and the one preferred by most users.

In construction projects, you will most likely encounter the terms dry mix and wet mix process. Over the years, the dry mix procedure is mostly used because provides more flawless and long-lasting results.

The dry-mix shotcrete is made based on these procedures:

(a) Cement and sand are mixed briskly.
(b) The cement/sand mixture is placed in a special air-pressurized mechanical feeder called “gun.”
(c) The mix is measured and put inside the delivery hose by a feed wheel or distributor device.
(d) The material is propelled by the compressed air through the hose, passing through a nozzle with perforated manifold through which water is dropped and mixed with the sand/cement compound.
(e) The wet mortar is released at high pressure from the nozzle onto the surface.

The Wet-mix Procedure

Water is already combined with the concrete before the mixture is conveyed inside the hose. The mortar is then sprayed using compressed air similar to the dry mix process.

The wet-mix procedure is no longer used as much today as it has been found to yield less successful results compared to the dry-mix procedure. The dry-mix technique can either use low velocity or high velocity, depending on the compaction needed for the project. Smaller nozzles are used to achieve higher velocity. The nozzle velocity can reach up to 432 kilometers per hour.

Benefits of Dry and Wet Process

In the wet process, you can be able to accurately control the ratio of water to cement, but the ratio must not be too low, an issue that is better addressed by the dry process.

Pumping light aggregates is best done using the dry process. It must be noted that the dry mix process is largely dependent on the amount of water mixed with the sand. Sand that is too wet causes blocks inside the pipeline, an issue that does not occur in the wet process.
The lower water/cement ratio in the dry process has been found to be the reason for the lesser creep and tougher strength of the resulting concrete product in comparison to the concrete delivered through the wet process.

The dry process often produces pockets of rebound and lean mixture. The nozzleman needs to get rid of the low-quality shortcrete. This means that you may need to have an additional designated area for the waste materials.

You cannot expect to encounter these issues with the wet process, only that the wet process is not able to produce concrete as dense as the ones produced using the dry procedure.

Also, it results in a lot of waste especially if the applicator has to adjust the nozzle or when the water content is less than satisfactory. While doing so, a large amount of the material will be dumped to the ground. Due to the high limits that concrete pumps produce, a higher rate of concrete laying can likely be accomplished using the wet process rather than the dry process.

ConcretePumping On October 13, 2017   /   Pump Services   /   Leave a comment