Concrete Pumping Contractor Escondido
Using Trailer Pumps for Concrete Pumping in Escondido: Is It Possible?
The thought of concrete pumping in Escondido or that trailer pumps can be used to convey immense loads of concrete were once viewed as outlandish; something that can’t really be done. Trailer pumps can handle concrete pumping jobs of all sizes. Despite it being rather small the machine is actually very powerful, and coupled with the right knowledge, it can do a lot of wonders! If you know how to use a trailer pump correctly it will be easier to bring cement to your target location.
In order to have a better understanding of the matter, you may need to know what concrete does once it is inside a hose. Knowing how it moves will help you understand how you can use a trailer pump. Next up, we check just how big the rocks are and then multiply that size by four. Why? The remaining ¾ inch of the equation is in consideration of the water, cement and portland cement that would go with it.
There may be some instances when the pump will be blocked even if you use a primer. It has always been our goal to leave about ¾ inch space to accommodate the mixture, but apparently, it is not always the same case every time. We recommend using a three-inch pump and pouring the mixture within a 150-feet distance. If you need to pour from a longer distance, you will need to use a larger hose to ensure that the mix would flow properly.
However, the problem with having a bigger hose is that its weight will impact on the operation. Since the hose is larger with a bigger mass of concrete moving through it, the technician holding the nozzle may find it difficult to keep a firm grip on it. There will be more issues as the project progresses, and factors like weight may be taken into account.
Fortunately, you can hire our group to help you with any type of project. We have a workforce of licensed, experienced and highly skilled technicians who can resolve your problems on the delivery of heavy concrete materials over long distances. Regardless if you have a large or medium-scale project, we will be here to lend you a hand.
Expert Services for Concrete Pumping in Escondido
You can use our concrete pumping services for your commercial, residential or industrial projects. We take pride in our extensive industry experience. You can make use of our services in a wide range of projects, even the more complex ones. Our services are completely guaranteed, which benefits both of us.
Our team of experts will make sure that effective strategies are used during the concrete pumping in your project site to ensure the safety of everybody. Besides concrete pumping, we can also set up house lintels, tie beams, sauna tubes, preform columns, sink holes, power jacking, and slabs. Our experts use a wide assortment of line pumps which can be used for any type or size of rocks and grout.
Big Rock Concrete Pumping & Long-distance Projects
As per our standard protocol, we provide our customers with a 200-feet hose. The hose should be enough to cover most types of projects. For larger projects, we can provide up to 1250-feet long hose. We use hydraulic trailer pumps that can fill up to 70 cubic yards of space in an hour.
Retaining Wall
Since day one, we have helped hundreds of project owners build a strong and long-lasting retaining wall. We are well trained to apply waterproofing membrane and install drainage systems on all sizes of retaining walls. Let our structural experts design a retaining wall that fits your needs and your project goals.
Residential Lintel Pumping
When it comes to installing home lintels, you can’t find a more reliable contractor than our team. Lintels are crucial in strengthening both timber and steel frames of doors and other openings, so you can count on us to install the right type of product. We carefully compute the load above the intel to make sure that the structure will not collapse or to prevent physical damages. We also check the brickwork and mortar packing to avoid unnecessary issues. Rest assured that our contractors have all the background and experience required to setup lintels.
Sauna Tubes, Columns, Tie Beams, Precast Columns and Slabs
With the help of our skilled concrete placement specialists, you can install columns, slabs, precast columns or other types of materials inside your commercial or private properties. The best part about our company is that you can achieve the results you want without spending a fortune.
Power Jacking and Sink Holes
The last things you want to deal with are sink holes and air spaces. Voids can cause erosion and severe structural damages. We use very powerful pumps that can achieve 4,000 PSI to fill voids flawlessly. We know how to work on sinkholes and voids underneath office building, roads, parking lots, and slabs. Trust our team to fix your issues quickly.
Hire Our Experts
Our company is everything you need for your concrete pumping needs. We have the proper skills, training and background. We also have advanced equipment to handle any type of situation. At Concrete Pumping Services, you can find skilled workers who can perform your requested services as soon as possible. We guarantee to discuss the procedure we will use to fix your problem. We have a very dedicated team and an extended inventory. Get in touch with our experts today!
Concrete Pumping Services in Escondido: Experience Expert Help
Concrete Pumping Services has all positive attributes in a company—broad experience, state-of-the-art equipment, and highly skilled professional technicians. We have been in this business for so many years, and this experience has propelled us to give you the best possible service. We do not only boast of a top-of-the-line equipment as we are also very proud of suitable training we provide our employees to give you your requirements with safety as main consideration. Our concrete experts continuously train in order to ensure the quality and efficacy of the solutions that we deliver. We also follow strict safety measures to avoid accidents and property damages. Go ahead and dial our number, or shoot us an email about your concerns; we are only too happy to discuss this in detail with you! You can also leave us an email and we will get right back at you. It will be our pleasure to be of service to you.
We Promise to Deliver Quick and Efficient Concrete Pumping Deals in Escondido
Since we started operation, only one objective has been fuelling our efforts: to become the best concrete pumping provider in the country. We continue to pursue that goal by seeking new and better ways to improve our service, using modern equipment, and getting the services of expert technicians who can deliver efficient and excellent service while promoting environmental safety and protection.
What Can We Do?
We have powerful modern pumps and other essential equipment in the hands of fully licensed professionals. You never have to worry about possible machine breakdowns that could cause project delays. We have a well-stocked repair facility where we can restore machines to their prime condition in case the first signs of trouble develop. We have different kinds of trailer pumps from such makers as Schwing, Mayco, Putzmeister, and Reed. They are always in tip-top condition since they undergo regular maintenance to prevent sudden breakdowns. We inspect them thoroughly before sending them to job sites. We also never deploy the pumps without thoroughly inspecting them. This reduces chances of the equipment breaking down in the middle of the project, but in case the unfortunate happens, for reasons beyond our control, we can simply deploy another unit we have on standby, so the project proceeds as is. Other companies don’t have quick answers in resolving such issues, leading to delays in project implementation. You will not find this in other companies as their fixing is comparably slower and less efficient than what we offer.
Above all these, we offer you peace of minds as we are fully insured for the protection of all parties. So, sit back, relax and let us do all the hard stuff for you.
Our Trailer Pumps Can Deal with Big Rock
The idea of using trailer pumps for pumping concrete to a slap may seem far-fetched to some people. If only they realize that pumps of this kind can handle big rocks just as well as boom pumps can. They say only concrete boom pumps can handle big rock. Yes, they are right, boom pumps are great indeed.
Just imagine how difficult it is for the boom pump to navigate a project site that is located in a congested area or where the power lines are in a messy situation. These situations call for an economical and efficient resolution, and we assure you the answer is using trailer pumps.
Powering the Trailer Pump
Trailer pumps are perfect for use in home or building renovation projects, given their ability to pump up to 300 feet vertically, and over 1,000 feet horizontally. They can even pump at a rate of 70 cubic years per hour. The pumping rate of our equipment can reach to up to 70 cubic yards per hour. Some models may have a lower rate, but most can accommodate up to 10,000 pounds of mixture.
Trailer Pump Benefits
A considerable number of our clients have shifted to using our trailer pumps instead of boom pumps even if they have the space in their project sites for those big machines. They have realized the many benefits offered by trailer pumps. First of all, they are easier to operate. They also leave minimal waste.
Large chunks of concrete waste accumulate inside boom pumps, and this waste materials can be very hard to remove. Other than that, it can be very costly to remove the solidified waste materials. On an average, you can expect to pay more or less $160 to clean up boom pumps. This would definitely cost a lot of inconvenience on your part.
If you use a trailer pump, you can expect to save more concrete mixture. This will allow you to save money and resources for your project.
Which Type of Pump Should You Use?
The decision on whether to use boom pump or trailer pump is of course up to you. All modern concrete pumps are marvelous equipment. In the last 20 years, technological improvements have made these pumps more powerful and yield better results. The choice may ultimately hinge on whether you want to save money. If that is the case, then the use of trailer pump is your best choice.
Gunite or Shotcrete: Which is Better?
Gunite is a material that has been used for a considerable length of time in building pools. It is made by combining cement and sand. The mixture is usually combined dry at the construction site and inserted inside a three-inch pump. The liquid material is then sprayed onto the swimming pool, for instance, at high velocity. The liquid concrete will then stick to the walls or floors, as the case may be.
It is in this technique of application that gunite encounters problems. The quality of the mix depends totally on the accuracy of the onsite operator. There are no mechanical controls or reliable systems to ensure a dependable, long-lasting and correct mix.
Deviation, no matter how small, in the mixing of dry materials and water causes a reduction in the pressure rating, which is set at 2,000 psi. Coring tests made in different sections of the same pool can confirm these inconsistencies. The end result is a pool with weak walls that could collapse due to cracks and leaks.
Shotcrete is the solution to this gunite issue.
Instead of relying on the workers to cook the correct mixture of the dry and liquid materials, the manufacturer will handle the blending process through the use of accurate measurements from the computer back at the plant. That means every shotcrete that comes out of the plant is produced at the exact measurements.
The latter is the preferred method of new construction today. In fact, the California Department of Transportation has ordered that only shotcrete will be used in roads, bridges and retrofits. Having said this, you can be assured that your pools have a steady potency of 3000 to 4000 psi, greatly diminishing the possibility of leaks for many, many years. With shotcrete, everything is done in the exact way it should be done!
Pools
A good chunk of our projects involves residential pools, particularly in San Diego and the surrounding areas. By using shotcrete, we have drastically reduced cases of leaks and breakdowns. Over the years, other contractors have seen what we already know: Shotcrete is much superior to gunite.
We have been working with private property owners who subcontract their pool projects to us. At first, they asked for information about the service we provide and inquired about shotcrete.
Pool construction has seen major improvements through the years. Some of the newly built facilities have high-tech features such as vanishing edges, waterfalls, and artificial rocks. Our company has been showing the way in this regard. Our company has been keeping up with the major changes. We have learned how to a wide range of pools in the city.
Drainage Ditches
Drainage ditches are narrow channels dug on the ground and lined with three to six inches of shotcrete. A typical drainage ditch, called type B ditch, is 2-foot wide and 1-foot deep. They come in various shapes depending on how much water should pass through them. The volume of water blended with the concrete is very important in constructing these ditches.
The San Diego County Book of Standards features many ditch designs. We can build whatever kind of ditch you need, utilizing our 191Kabota excavator. Once in place, a shotcrete crew completes the job with the careful laying of concrete. Our specialists will then pour shotcrete to form the walls of the ditch.
Erosion Control
Controlling erosion is another service we provide. Actually, this service is mostly geared to maintain the integrity of the slopes. This we do by placing shotcrete, and reinforcing it with steel if necessary. We also engage in erosion control in basements and underneath houses and other structures to keep water from undermining their foundations. Some slopes are in nearly vertical walls where we apply shotcrete with a rough nozzle finish that conforms to the shape of the slope. We also do erosion control in basements and underneath houses and buildings to prevent water from weakening their foundations. Some slopes comprise of nearly vertical embankments where we place shotcrete with a rough nozzle finish that follows the shapes of the incline.
Gunite or Shotcrete?
Gunite is the end-product when mortar passes through a hose and propelled at high pressure to the surface. When sand or small coarse aggregates are used to add thickness to the mix and to make the product more cost-effective by reducing the cement content, the end-product is called shotcrete. Typically new materials with zero droop can bolster itself without leaning or peeling off. The high-pressure application of the shotcrete makes the material tougher. The added components also help lessen the amount of cement used.
Guniting and shotcreting are nearly identical. Gunite was first used in the early 1900s. The technique used air pressure to apply mortar on walls, which were thinner than the ones we have now.
On the other hand, shotcrete is a new development based on the same principle as guniting but producing walls of greater thickness with the addition of small coarse aggregates. There are very subtle differences between shortcreting and guniting. For example, shortcrete is newly introduced, while gunite was introduced to the industry around the early 1900s.
Here are the steps involved in the dry mix procedure:
(a) Specific quantities of sand and cement are combined.
(b) The mixture is inserted into an air-pressurized hose which is commonly referred to as the ‘gun’.
(c) The mixture flows through the delivery hose once your turn the feed wheel.
(d) The material is released through the nozzle using compressed air. The nozzle is specially made to fit inside together with the manifold. The perforated material lets the water flow into the nozzle.
(e) The water and dry mixture are thoroughly combined before the resulting mortar is sprayed.
The Wet-Mix Process and Application
In the wet-mix process, the concrete is mixed with water just like in normal cement mixing. It is then placed in the transport pipeline to the nozzle, where it is propelled by compressed air at high pressure into the surface.
By and large, the wet-mix process has been set aside since the dry-mix process yields better results. The dry-mix methods utilize fast or low-speed processes. The dry-mix technique can either use low velocity or high velocity, depending on the compaction needed for the project. Smaller nozzles are used to achieve higher velocity. The nozzle velocity can reach up to 432 kilometers per hour. The lower speed gunite, on the other hand, is passed through using a big hose for bigger concrete load yield. The concrete compunction is less under this process.
Advantages and Disadvantages of Dry and Wet Process
Although more accurate control of the water/cement mixture can be done through the wet process, the fact that the mixture is kept exceedingly low in the dry process counteracts the objection on the lack of precise control.
Because it gives more control to the operator, there is less rebound. In extreme conditions such as strong winds, work will be halted if you are using the dry process. On the downside, the results of the dry-mix applications are consistently more superior than the wet process.
With the dry mix, the ratio between the water and cement is inferior compared to the wet process. But this difference is hardly significant to make a serious impact on the overall decision.
The dry process often produces pockets of rebound and lean mixture. The nozzleman needs to get rid of the low-quality shortcrete. This means that you may need to have an additional designated area for the waste materials.
Pockets of lean mixture and rebound can occur in the dry process. It is important for the nozzle operator to have a facility where he can put low quality shotcrete that is produced when he is still adjusting the water content or when he is encountering trouble with the equipment.
Also, it results in a lot of waste especially if the applicator has to adjust the nozzle or when the water content is less than satisfactory. While doing so, a large amount of the material will be dumped to the ground. On the upside, when work is halted, the operator doesn’t have to rush to clean the equipment unlike in the wet-mix where concrete will solidify on the nozzle and hose. Hard-to-access areas would also benefit from the dry-mix delivery system, while the applicator exhibits more control of the nozzle and hose because they are lighter. It’s also more efficient when you introduce admixes because they can be applied on command.
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