Concrete Pumping Contractor Ramona
Indeed, It Can Be Done: Trailer Pump Can Be Used for Concrete Pumping in Ramona
It seems that people cannot quite agree on many things about concrete pumping in Ramona, so let us give you an expert’s opinion. Trailer pumps can handle concrete pumping jobs of all sizes. Despite it being rather small the machine is actually very powerful, and coupled with the right knowledge, it can do a lot of wonders!
Cement mixture behaves differently when you place it inside a pump or a hose. Knowing how it moves will help you understand how you can use a trailer pump. Our team uses a priming agent to improve the viscosity of the mixture. In a test, we discovered that a mass comprising of three stones can slide easily through a hose with a three-inch diameter together with the portland cement, water and sand.
We concede that tests don’t always yield the same result as that produced in the actual process. During an actual concrete pumping operation, the process could be hindered by blockages inside the hose. In a further test, we discovered that such blockages could indeed happen if the hose stretches out past 150 feet. But at 150 feet long, the hose delivered the concrete smoothly.
Since the hose is larger with a bigger mass of concrete moving through it, the technician holding the nozzle may find it difficult to keep a firm grip on it. But you may use hooks and more people holding the hose to stabilize it. In any case, the issue with having a bigger and heavier hose is that it may affect the operation.
We are experts in big rock concrete pumping, and we can use this expertise to help you in your projects. Well, this is why we are here – your reliable big rock concrete pumping contractor, at your service. We can use our expertise to help you achieve the best results for your projects.
Professional Concrete Pumping in Ramona
Check out our website and get to know the services we offer. We can assist in your industrial, commercial or residential projects. We have been in this business for more than 20 years and have trained and developed a core of experts who have mastered various tasks using our trailer pumps. You can make use of our services in a wide range of projects, even the more complex ones. What’s even better is that our services are fully insured, which protects both of us.
Our team of experts will make sure that effective strategies are used during the concrete pumping in your project site to ensure the safety of everybody. The services we offer include down-pour pumping, house lintels, sauna tubes, tie beams, sink holes, perform columns, slabs, and power jacking. We provide only the first-class array of line pumps. With this, we are able to draw out rock, grout or pea rock in all sizes up to an inch in diameter.
Need Longer Hose? We Have It
On average, we offer our clients a standard length of 200 feet of hose. This proves to be good enough in most of the projects we have undertaken. In any case, we can provide longer hoses—even up to 1,200 feet—if the project calls for it. In most cases, we use hydraulic trailer pumps, which generate a filling volume of 70 cubic yards of concrete per hour.
After you call and place an order for our services, we will meet with your contractors to arrange a timetable for delivering our services. You could use our services in building foundations for your house or commercial building, or in waterproofing or remodeling your home. Through the years, we have played major roles in the construction of various business establishments, boosting our track record as we do so. Need a retaining wall for your house or building? Call us, and we will build you a sturdy wall.
House Lintel Concrete Pumping
Part of the services we provide is concrete pumping on house lintels, using 50 boards to give 50 clean outs. If the project demands more boards, we will provide you with the numbers you require. Talk to us so we can better serve you. Before we start the project, one of our specialists will check your project site. We will then set up the mixer and check the truss straps. We work with utmost proficiency that could even exceed your expectations. With the “j jolts” we put in the garage header and since we always clean the walls and ground after our operation, you may not realize that we have already completed our work when you visit the site. We also make it a point to check the inspection gaps before removing the boards and nails.
Columns, Slabs, Tie Beams, Preform Columns, and Sauna Tubes
Our concrete downpour team will work together with your contractors to verify that the exact specifications on columns, slabs, tie beams, preform columns, and sauna tubes were strictly followed within the project’s intended time and budget.
Power Jacking and Sink Holes
We can calibrate our pumps to achieve a weight pressure of 4,000 psi or higher to guarantee the highest quality of void filling. We know that due to the climate and other variables, empty spaces can form beneath slabs, garage floor, buildings, and road beds. Be that as it may, there’s no need to stress yourself since we have the right tools and expertise to resolve such issues quickly.
We Are Your Best Choice
We have the most advanced tools as well as highly skilled professionals who can produce the excellent results you envision for your project. Concrete Pumping Services has an extensive inventory of equipment and a large workforce of licensed experts who can all capably perform the work they are assigned to do. Call us today, and let us demonstrate to you how we can be of enormous help to you
Concrete Pumping Services in Ramona: We’re the Best in the Business
Work with our team of specialists at Concrete Pumping Services. Our team has the experience plus the necessary equipment to help you with your residential, commercial or industrial project. We have been providing our concrete pumping solutions in the metro for years. We are dedicated to providing high-quality deals to all our valued clients. Our concrete experts continuously train in order to ensure the quality and efficacy of the solutions that we deliver. We also follow strict safety measures to avoid accidents and property damages. We would be happy to answer all your inquiries. Talk to our experts anytime you want. Feel free to discuss your concerns, ask for a price quotation or book a service today. We look forward to hearing from you!
Concrete Pumping Service in Ramona: Best Equipment, Best Manpower
There is only one thing that has moved us, and continues to move us, and that is our commitment to serving your best interest. That is why you can always expect top-notch concrete pumping services from us. Besides making sure we invest in the latest technology, we also make it part of our business to equip our personnel with the proper knowledge and skills to carry out their tasks safely and efficiently.
Our Numerous Positive Qualities
The concrete pumping service we offer is a package of the latest equipment and experts who have been expertly trained. We assure to give full service and meet even beyond your expectations. We use state of the art equipment, which we always upgrade when necessary to cope with the demands of the project, helping to ensure that the project is completed within the time frame, and not a minute later. Count on us to remain focused on the job at hand, from beginning to end. We offer different models of trailer pumps. Some of the models we offer includes Reed, Schwing, Putzmeister and Mayco. The quality of our services is guarantee because we regularly check our equipment. All our pumps are in very good condition. The experience we have acquired in all our years in this business has taught our experts to be proactive. This means we fix your concern even before they become apparent. Less qualified companies do not have immediate solutions to unexpected problems, leading to project delays.
We are also fully insured for the protection of both parties. Our operators also have the required certificates and licenses granted by the state to enable them to do their job legally. With our company’s record of competence, you can rest assured that you have nothing to worry about when the project is finished.
Trailer Pumps for Pumping Concrete with Slabs
Some people think we’re just boasting when we discuss our use of trailer pumps for delivering concrete to a project site. They can’t seem to understand that this is possible. They say only concrete boom pumps can deal with big rock. Well, that point is well taken as boom pumps are admittedly useful. Nevertheless, this kind of pump is how outriggers occupy a considerable size of space.
Our trailer pumps can deliver grout mixed with pea gravel and even bigger stones. Our trailer pumps can handle not just grout and pea gravel but also bigger stones. They are widely used not just in the U.S. but also in South America and even Europe. In spite of their being small, trailer pumps are also quite powerful, capable of delivering high-pressure pumps.
Powering the Trailer Pump
In case you’re renovating your business establishment or residence, trailer pumps are the most suitable equipment for delivering concrete since they can pump up to 300 feet vertically and more than 1,000 feet horizontally. They can even accomplish volumes of 70 cubic yards per hour. Trailer pumps may differ in some aspects, depending on the model, but you will find that most of them will have roughly the same pump kits, and that they will usually weigh no more than 10,000 pounds.
Benefits of the Trailer Pump
As we have experienced, a great number of trailer pump customers no longer ask about boom pumps, even if the project site is wide enough to accommodate the gigantic equipment. This does not come as a surprise, considering that they do get the same results without worrying about space, waste products, and costs. First of all, they are easier to operate. They also leave minimal waste.
One major drawback in using boom pump is that a large clump of leftover concrete remains inside the compartment after it is used. This leftover concrete can’t be used anymore—a real waste of good money. The leftover concrete is scraped off during the cleaning of the equipment. Cleaning costs around $160 for each pump—another source of unnecessary expenditures. If you add up all the unnecessary expenses with the cost of using boom pumps, the bill will be quite substantial.
In sharp contrast, if you use a trailer pump, you can expect to collect just one wheelbarrow of excess concrete, which is really nothing much. Thus, you not only get excellent results from the use of trailer pumps, you also save a lot of money.
Which Should You Choose?
There are various types of pumps used in the industry today. We recommend choosing a type or model that fits your budget and satisfies the needs of your project. The choice may ultimately hinge on whether you want to save money. If that is the case, then the use of trailer pump is your best choice.
Gunite or Shotcrete: Which is Better?
Gunite is a material that has been used for a considerable length of time in building pools. The material leaves the nozzle as a pressed wet aggregate that sticks to walls.
Because of this method of application, gunite experiences different issues. The quality of the blend depends completely on the precision of the onsite technicians. There are no precise controls or procedures to guarantee a reliable, steady and exact mixture.
This particular step is quite tricky. How good the mixture turns out depends on the skill of the workers. There is no exact formula that will guarantee perfect results. Coring tests made in different sections of the same pool can confirm these inconsistencies. The end result is a pool with weak walls that could collapse due to cracks and leaks. To confirm such inconsistencies, coring tests will be done in different parts of the pool. These inconsistencies have to be avoided, otherwise, the pool will be prone to cracks and leaks.
Enter the shotcrete, which addresses all the gaps in the application of gunite.
All anomalies in gunite are precluded with the use of a computer-controlled mix from a concrete batch plant where each truckload of shotcrete is manufactured under rigorous supervision. The wet material, concrete, is pumped through a two-inch hose to a nozzle with an air-ring, giving it the property to stick to vertical walls. The application is mostly the same, however. You still have to use a hose and compressor to spray the liquid material to the pool walls and floors.
The strictly regulated production of shotcrete is the reason why the California Division of Transportation has chosen such product in the building of bridges, roads and seismic retrofits. With shotcrete you are guaranteed that the walls of your pool have a constant strength of 3,000 to 4,000 psi, thus preventing leaks and cracks from happening. The result after the application is almost always around 3,000-4,000 psi, which is way above the 2,000 psi limit.
The vast majority of our work is in building private pools. We have finished many pool projects in the San Diego area, for which we have gained our customers’ seal of approval. Over the years, other contractors have seen what we already know: Shotcrete is much superior to gunite.
We also work with homeowners who subcontract the work and construct their own pools. We provided answers that satisfied them, encouraging them to choose us as partners in their projects.
Pool construction has seen major improvements through the years. Some of the newly built facilities have high-tech features such as vanishing edges, waterfalls, and artificial rocks. Our company has been keeping up with the major changes. We have learned how to a wide range of pools in the city. Do you need proof of our quality workmanship? Well, you only have to look at our long line of clients to believe! Drainage Ditches
Drainage ditches are ditches lined with concrete of about 3 to 6 inches wide. The type B ditch is the most common, sized about 2 feet wide by 1 foot deep. The amount of water is what usually determines the shape of the ditch. Ditches can vary in sizes and shapes. A type D ditch, for instance, is three-foot wide and one-foot deep. You can also find seven-foot wide ditches that are three-foot deep and built-in trapezoid design, as required in certain business applications. Refer to the San Diego County Book of Standards for more of the ditch specifications. Needless to say, whatever ditch you have, we have the equipment and the technology to excavate the water.
The San Diego County Book of Standards features many ditch designs. We can build whatever kind of ditch you need, utilizing our 191Kabota excavator. Once in place, a shotcrete crew completes the job with the careful laying of concrete. We use a 191 Kabota excavator, a powerful equipment that comes with different sizes of wire mesh. Our excavation screw will set up the equipment based on your project plan.
Part of our work is erosion control. By doing erosion control, we protect the slopes. We adjust the thickness of the shotcrete mixture depending on the slope of the walls. In most cases, we also use reinforced steel for added slope protection. Our team also provides erosion control measures to help protect basements and underground properties. We mostly use a rough shortcrete nozzle finishing for properties that need vertical embankments. We follow the shape of the slope to ensure the integrity of the retention wall. The main purpose is to prevent erosion from damaging the construction, which allows you to save on cost.
Gunite or Shotcrete?
Gunite is a concrete mixture sprayed at a very high velocity. The mixture is made by combining portions of sand and cement. Water is only added once the dry mix is inserted inside the hose. In recent times, coarse and fine aggregates are also combined with the dry mix to improve its thickness. We also use the newly created “Redi-set cement” in the shotcreting process. Ordinarily, newly applied cement with no droppings can support itself without inclining or peeling off.
Gunite has been around since the 1900 so this is not a new technology. Nevertheless, in some applications, it’s still as relevant as it was in the early part of the 20th Century.
The pressure from the jet presses the material to the surface. Quick drying products like Rediset also accelerate the drying process because it solidifies in a matter of hours. There is very little difference between guniting and shotcreting. The use of gunite started as far back as the 18th century, and it was usually intended for applications that are not very thick. The process of shotcreting, on the other hand, developed only in later years to yield thicker and small coarse aggregates.
The concrete may be applied through dry-mix or wet-mix. The dry-mix procedure almost always turns out the more successful of the two processes.
The dry-mix shotcrete is made based on these procedures:
(a) Cement and sand are mixed briskly.
(b) The cement/sand mixture is placed in a special air-pressurized mechanical feeder called “gun.”
(c) The mix is measured and put inside the delivery hose by a feed wheel or distributor device.
(d) The material is propelled by the compressed air through the hose, passing through a nozzle with perforated manifold through which water is dropped and mixed with the sand/cement compound.
(e) The wet mortar is released at high pressure from the nozzle onto the surface.
The Wet-Mix Process
In the wet-mix process, the concrete is mixed with water just like in normal cement mixing. It is then placed in the transport pipeline to the nozzle, where it is propelled by compressed air at high pressure into the surface.
By and large, the wet-mix process has been set aside since the dry-mix process yields better results. The dry-mix methods utilize fast or low-speed processes. High-speed gunite is made by using a small nozzle to discharge the concrete mix at a speed of around 90 to 120 meters per second. This results in extremely high concrete compaction. Meanwhile, the low-velocity gunite is produced using a large diameter hose. The compunction, in this case, is not that high.
Advantages and Disadvantages of Dry and Wet Process
Although more accurate control of the water/cement mixture can be done through the wet process, the fact that the mixture is kept exceedingly low in the dry process counteracts the objection on the lack of precise control.
Pumping light-weight aggregate content is best done using the dry process. It must be pointed out that the dry process depends a lot on the water content of the sand. Excessively wet sand causes obstruction inside the conveyance pipeline, a problem that does not happen in the wet process.
With the dry mix, the ratio between the water and cement is inferior compared to the wet process. But this difference is hardly significant to make a serious impact on the overall decision.
Another issue with the dry process is the possibility of rebound and the development of pockets of lean mix. The nozzleman has to understand this and must assign an area where he or she can place the shotcrete to be rejected in the course of adjusting the water supply.
Pockets of lean mixture and rebound can occur in the dry process. It is important for the nozzle operator to have a facility where he can put low quality shotcrete that is produced when he is still adjusting the water content or when he is encountering trouble with the equipment.
Another point to consider is that the wet process can work better especially in windy sites. The wet mix procedure will allow you to lay the concrete faster during a windy weather as compared to the dry method.